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Batteries
CAR AND DEEP CYCLE
BATTERY FREQUENTLY ASKED QUESTIONS 7.1
Bill Darden
Words of caution: Lead-acid
batteries contain a diluted sulfuric acid electrolyte, which is a highly
corrosive poison and will produce flammable and toxic gasses when recharged and
explode if ignited. According to PREVENT BLINDNESS AMERICA, in 2003 nearly 6,000
motorists suffered serious eye injuries from working around car batteries. The
U.S. Eye Injury Registry reports that it is the third leading cause of eye
injuries at home. When working with batteries, you need to wear glasses (or
preferably Z-87 rated safety goggles), have plenty of ventilation, remove your
jewelry, and exercise caution. Do NOT allow battery electrolyte to mix with salt
water. Even small quantities of this combination will produce chlorine gas that
can KILL you! If available, please always follow the manufacturer's instructions
for testing, jumping, installing, discharging, charging, equalizing and
maintaining batteries.
A Glossary of Battery Terms
- Ampere-Hour -- One
ampere-hour is equal to a current of one ampere flowing for one hour. A
unit-quantity of electricity used as a measure of the amount of
electrical charge that may be obtained from a storage battery before it
requires recharging.
- Ampere-Hour Capacity -- The
number of ampere-hours which can be delivered by a storage battery on a
single discharge. The ampere-hour capacity of a battery on discharge is
determined by a number of factors, of which the following are the most
important: final limiting voltage; quantity of electrolyte; discharge
rate; density of electrolyte; design of separators; temperature, age,
and life history of the battery; and number, design, and dimensions of
electrodes.
- Anode -- In a primary or
secondary cell, the metal electrode that gives up electrons to the load
circuit and dissolves into the electrolyte.
- Aqueous Batteries -- Batteries
with water-based electrolytes.
- Available Capacity -- The total
battery capacity, usually expressed in ampere-hours or milliampere-hours
that are available to perform work. This depends on factors such as the
endpoint voltage, quantity and density of electrolyte, temperature,
discharge rate, age, and the life history of the battery.
- Battery -- A device that
transforms chemical energy into electric energy. The term is usually
applied to a group of two or more electric cells connected together
electrically. In common usage, the term "battery" is also applied to a
single cell, such as a household battery.
- Battery Types -- There are, in
general, two type of batteries: primary batteries, and secondary storage
or accumulator batteries. Primary types, although sometimes consisting
of the same active materials as secondary types, are constructed so that
only one continuous or intermittent discharge can be obtained. Secondary
types are constructed so that they may be recharged, following a partial
or complete discharge, by the flow of direct current through them in a
direction opposite to the current flow on discharge. By recharging after
discharge, a higher state of oxidation is created at the positive plate
or electrode and a lower state at the negative plate, returning the
plates to approximately their original charged condition.
- Battery Capacity -- The electric
output of a cell or battery on a service test delivered before the cell
reaches a specified final electrical condition and may be expressed in
ampere-hours, watt-hours, or similar units. The capacity in watt-hours
is equal to the capacity in ampere-hours multiplied by the battery
voltage.
- Battery Charger -- A device
capable of supplying electrical energy to a battery.
- Battery-Charging Rate -- The
current expressed in amperes at which a storage battery is
charged.
- Battery Voltage, final -- The
prescribed lower-limit voltage at which battery discharge is considered
complete. The cutoff or final voltage is usually chosen so that the
useful capacity of the battery is realized. The cutoff voltage varies
with the type of battery, the rate of discharge, the temperature, and
the kind of service in which the battery is used. The term "cutoff
voltage" is applied more particularly to primary batteries, and "final
voltage" to storage batteries. Synonym: Voltage,
cutoff.
- C -- The rated capacity, in
ampere-hours, for a specific, constant discharge current (where i
is the number of hours the cell can deliver this current). For example,
the C5 capacity is the ampere-hours that can be delivered by
a cell at constant current in 5 hours. As a cell's capacity is not the
same at all rates, C5 is usually less than C20 for
the same cell.
- Capacity -- The quantity of
electricity delivered by a battery under specified conditions, usually
expressed in ampere-hours.
- Cathode -- In a primary or
secondary cell, the electrode that, in effect, oxidizes the anode or
absorbs the electrons.
- Cell -- An electrochemical
device, composed of positive and negative plates, separator, and
electrolyte, which is capable of storing electrical energy. When encased
in a container and fitted with terminals, it is the basic "building
block" of a battery.
- Charge -- Applied to a storage
battery, the conversion of electric energy into chemical energy within
the cell or battery. This restoration of the active materials is
accomplished by maintaining a unidirectional current in the cell or
battery in the opposite direction to that during discharge; a cell or
battery which is said to be charged is understood to be fully
charged.
- Charge Rate -- The current
applied to a secondary cell to restore its capacity. This rate is
commonly expressed as a multiple of the rated capacity of the cell. For
example, the C/10 charge rate of a 500 Ah cell is expressed as,
C/10
rate = 500 Ah / 10 h = 50 A.
- Charge, state of -- Condition of
a cell in terms of the capacity remaining in the cell.
- Charging -- The process of
supplying electrical energy for conversion to stored chemical
energy.
- Constant-Current Charge -- A
charging process in which the current of a storage battery is maintained
at a constant value. For some types of lead-acid batteries this may
involve two rates called the starting and finishing rates.
- Constant-Voltage Charge -- A
charging process in which the voltage of a storage battery at the
terminals of the battery is held at a constant value.
- Cycle -- One sequence of charge
and discharge. Deep cycling requires that all the energy to an end
voltage established for each system be drained from the cell or battery
on each discharge. In shallow cycling, the energy is partially drained
on each discharge; i.e., the energy may be any value up to
50%.
- Cycle Life -- For secondary
rechargeable cells or batteries, the total number of charge/discharge
cycles the cell can sustain before it becomes inoperative. In practice,
end of life is usually considered to be reached when the cell or battery
delivers approximately 80% of rated ampere-hour capacity.
- Depth of Discharge -- The
relative amount of energy withdrawn from a battery relative to how much
could be withdrawn if the battery were discharged until
exhausted.
- Discharge -- The conversion of
the chemical energy of the battery into electric energy.
- Discharge, deep -- Withdrawal of
all electrical energy to the end-point voltage before the cell or
battery is recharged.
- Discharge, high-rate --
Withdrawal of large currents for short intervals of time, usually at a
rate that would completely discharge a cell or battery in less than one
hour.
- Discharge, low-rate --
Withdrawal of small currents for long periods of time, usually longer
than one hour.
- Drain -- Withdrawal of current
from a cell.
- Dry Cell -- A primary cell in
which the electrolyte is absorbed in a porous medium, or is otherwise
restrained from flowing. Common practice limits the term "dry cell" to
the Leclanché cell, which is the common commercial type.
- Electrochemical Couple -- The
system of active materials within a cell that provides electrical energy
storage through an electrochemical reaction.
- Electrode -- An electrical
conductor through which an electric current enters or leaves a
conducting medium, whether it be an electrolytic solution, solid, molten
mass, gas, or vacuum. For electrolytic solutions, many solids, and
molten masses, an electrode is an electrical conductor at the surface of
which a change occurs from conduction by electrons to conduction by
ions. For gases and vacuum, the electrodes merely serve to conduct
electricity to and from the medium.
- Electrolyte -- A chemical
compound which, when fused or dissolved in certain solvents, usually
water, will conduct an electric current. All electrolytes in the fused
state or in solution give rise to ions which conduct the electric
current.
- Electropositivity -- The degree
to which an element in a galvanic cell will function as the positive
element of the cell. An element with a large electropositivity will
oxidize faster than an element with a smaller
electropositivity.
- End-of-Discharge Voltage -- The
voltage of the battery at termination of a discharge.
- Energy -- Output capability;
expressed as capacity times voltage, or watt-hours.
- Energy Density -- Ratio of cell
energy to weight or volume (watt-hours per pound, or watt-hours per
cubic inch).
- Float Charging -- Method of
recharging in which a secondary cell is continuously connected to a
constant-voltage supply that maintains the cell in fully charged
condition.
- Galvanic Cell -- A combination
of electrodes, separated by electrolyte, that is capable of producing
electrical energy by electrochemical action.
- Gassing -- The evolution of gas
from one or both of the electrodes in a cell. Gassing commonly results
from self-discharge or from the electrolysis of water in the electrolyte
during charging.
- Internal Resistance -- The
resistance to the flow of an electric current within the cell or
battery.
- Memory Effect -- A phenomenon in
which a cell, operated in successive cycles to the same, but less than
full, depth of discharge, temporarily loses the remainder of its
capacity at normal voltage levels (usually applies only to Ni-Cd
cells).
- Negative Terminal -- The
terminal of a battery from which electrons flow in the external circuit
when the cell discharges.
- Nonaqueous Batteries -- Cells
that do not contain water, such as those with molten salts or organic
electrolytes.
- Ohm's Law -- The formula that
describes the amount of current flowing through a circuit. Voltage =
Current � Resistance.
- Open Circuit -- Condition of a
battery which is neither on charge nor on discharge (i.e.,
disconnected from a circuit).
- Open-Circuit Voltage -- The
difference in potential between the terminals of a cell when the circuit
is open (i.e., a no-load condition).
- Oxidation -- A chemical reaction
that results in the release of electrons by an electrode's active
material.
- Parallel Connection -- The
arrangement of cells in a battery made by connecting all positive
terminals together and all negative terminals together, the voltage of
the group being only that of one cell and the current drain through the
battery being divided among the several cells. See Series
Connection.
- Polarity -- Refers to the
charges residing at the terminals of a battery.
- Positive Terminal -- The
terminal of a battery toward which electrons flow through the external
circuit when the cell discharges.
- Primary Battery -- A battery
made up of primary cells. See Primary Cell.
- Primary Cell -- A cell designed
to produce electric current through an electrochemical reaction that is
not efficiently reversible. Hence the cell, when discharged, cannot be
efficiently recharged by an electric current. Note: When the available
energy drops to zero, the cell is usually discarded. Primary cells may
be further classified by the types of electrolyte used.
- Rated Capacity -- The number of
ampere-hours a cell can deliver under specific conditions (rate of
discharge, end voltage, temperature); usually the manufacturer's
rating.
- Rechargeable -- Capable of being
recharged; refers to secondary cells or batteries.
- Recombination -- State in which
the gasses normally formed within the battery cell during its operation,
are recombined to form water.
- Reduction -- A chemical process
that results in the acceptance of electrons by an electrode's active
material.
- Seal -- The structural part of a
galvanic cell that restricts the escape of solvent or electrolyte from
the cell and limits the ingress of air into the cell (the air may dry
out the electrolyte or interfere with the chemical
reactions).
- Secondary Battery -- A battery
made up of secondary cells. See Storage Battery; Storage
Cell.
- Self Discharge -- Discharge that
takes place while the battery is in an open-circuit
condition.
- Separator -- The permeable
membrane that allows the passage of ions, but prevents electrical
contact between the anode and the cathode.
- Series Connection -- The
arrangement of cells in a battery configured by connecting the positive
terminal of each successive cell to the negative terminal of the next
adjacent cell so that their voltages are cumulative. See Parallel
Connection.
- Shelf Life -- For a dry cell,
the period of time (measured from date of manufacture), at a storage
temperature of 21�C (69�F), after which the cell retains a specified
percentage (usually 90%) of its original energy content.
- Short-Circuit Current -- That
current delivered when a cell is short-circuited (i.e., the
positive and negative terminals are directly connected with a
low-resistance conductor).
- Starting-Lighting-Ignition (SLI)
Battery -- A battery designed to start internal combustion engines
and to power the electrical systems in automobiles when the engine is
not running. SLI batteries can be used in emergency lighting
situations.
- Stationary Battery -- A
secondary battery designed for use in a fixed location.
- Storage Battery -- An assembly
of identical cells in which the electrochemical action is reversible so
that the battery may be recharged by passing a current through the cells
in the opposite direction to that of discharge. While many non-storage
batteries have a reversible process, only those that are economically
rechargeable are classified as storage batteries. Synonym:
Accumulator; Secondary Battery. See Secondary
Cell.
- Storage Cell -- An electrolytic
cell for the generation of electric energy in which the cell after being
discharged may be restored to a charged condition by an electric current
flowing in a direction opposite the flow of current when the cell
discharges. Synonym: Secondary Cell. See Storage
Battery.
- Taper Charge -- A charge regime
delivering moderately high-rate charging current when the battery is at
a low state of charge and tapering the current to lower rates as the
battery becomes more fully charged.
- Terminals -- The parts of a
battery to which the external electric circuit is connected.
- Thermal Runaway -- A condition
whereby a cell on charge or discharge will destroy itself through
internal heat generation caused by high overcharge or high rate of
discharge or other abusive conditions.
- Trickle Charging -- A method of
recharging in which a secondary cell is either continuously or
intermittently connected to a constant-current supply that maintains the
cell in fully charged condition.
- Vent -- A normally sealed
mechanism that allows for the controlled escape of gases from within a
cell.
- Voltage, cutoff -- Voltage at
the end of useful discharge. (See Voltage, end-point.)
- Voltage, end-point -- Cell
voltage below which the connected equipment will not operate or below
which operation is not recommended.
- Voltage, nominal -- Voltage of a
fully charged cell when delivering rated current.
- Wet Cell -- A cell, the
electrolyte of which is in liquid form and free to flow and move.
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